How to Remove Small Stripped Screws: A Comprehensive Guide

Introduction

We’ve all been there – you’re trying to fix or assemble something, and suddenly, the screw you’re working on is stripped. Not only is it frustrating, but it can also be a setback if the project can’t move forward without that screw. Fortunately, there are several methods for removing small stripped screws. In this article, we’ll explore the most effective methods, along with their advantages and disadvantages.

Using rubber bands or a rubber grip

One simple method to remove small stripped screws is by using rubber bands or a rubber grip for better grip. This method is best suited for screws with a visible head.

Here’s how to do it:

1. Get a rubber band or grip. You can use a small piece of rubber grip from a tool or an old rubber band.
2. Place the rubber band or grip over the screw head.
3. Push down with the screwdriver and turn it slowly to unscrew the screw.

Drawbacks: This method may not work if the screw is too stripped or if the screw head is flush with the surface.

Cutting a notch into the screw head

Cutting a notch into the screw head can provide a flat surface for a flathead screwdriver to grip onto. This technique also requires a screwdriver with a flat head.

Here’s how to do it:

1. Use a small hacksaw or a Dremel to gently cut a small notch into the screw head. Make sure not to damage the surrounding material.
2. Place the screwdriver in the notch and turn it slowly to unscrew the screw.

Drawbacks: This method requires the appropriate tool and may not work if the screw is too stripped or if the screw head is flush with the surface.

Applying heat to the screw

As metal expands when heated, applying heat to a stripped screw can cause it to loosen up, making it easier to remove. This method only works if the screw isn’t glued or treated with adhesive.

Here’s how to do it:

1. Use a heat gun or a lighter to apply heat to the screw head. Be sure not to apply the heat for too long or too close as it may damage the surrounding materials.
2. Place the screwdriver into the screw head and turn it slowly to unscrew the screw.

Drawbacks: This method can damage surrounding materials, is not suitable for electronics or heat-sensitive materials, and may not work if the screw is glued or treated with adhesive.

Using a screw extractor

A screw extractor is a special tool designed to remove stripped screws. It typically consists of a drill bit and a reverse-threaded tool that grips onto the screw. This method is best for larger or more stubborn screws that can’t be removed by conventional methods.

Here’s how to do it:

1. Drill a hole in the center of the stripped screw head with a drill bit that’s smaller than the extractor’s size.
2. Insert the extractor into the drilled hole with the flat end facing up.
3. Use a wrench or pliers to turn the extractor counterclockwise to unscrew the damaged screw.

Drawbacks: This method requires a special tool, may damage surrounding materials, is not suitable for very small screws, and may not work if the screw is corroded or rusted.

Applying adhesive to the screwdriver

Applying adhesive to the screwdriver can help improve grip and allow for easier removal of a stripped screw. This method is best for screws with a visible head.

Here’s how to do it:

1. Apply a small amount of adhesive, such as superglue or JB Weld, onto the tip of the screwdriver.
2. Place the screwdriver into the screw head and hold it in place until the adhesive sets.
3. Turn the screwdriver slowly to unscrew the screw.

Drawbacks: This method may not work if the adhesive is not strong enough or if the screw head is too stripped.

Drilling into the screw

As a last resort, drilling into the center of the screw can create a path for the screw to be removed. This method is best for screws that can’t be removed by any other means.

Here’s how to do it:

1. Use a drill bit that’s slightly smaller than the screw shaft to drill into the center of the stripped screw head. Be sure not to drill too deep or too wide, as this can damage surrounding material.
2. Use pliers or a wrench to turn the screw counterclockwise and pull it out.

Drawbacks: This method may cause damage to surrounding materials, may not work for screws with a flush head, and should only be used as a last resort.

Conclusion

Encountering stripped screws can be a frustrating situation, but fortunately, there are several methods for removing them. Using rubber bands or a rubber grip, cutting a notch into the screw head, applying heat to the screw, using a screw extractor, applying adhesive to the screwdriver, and drilling into the screw are all effective methods for removing stripped screws. Remember to use caution and the appropriate tools for each method, and always work carefully to avoid damaging surrounding materials. By using these techniques, you can save valuable time and energy on your projects.

Tips: Always use the right size screwdriver, try to wiggle the screw back and forth gently, and consider using penetrating oil if the screw is rusted or stuck.